El estabilizador de profundidad no lo teníamos terminado. Faltaba realizar de nuevo el larguero del mismo y cerrar las pieles teniendo en cuenta las bisagras del timón para su posterior instalación. Ha sido un trabajo no excesivamente complicado. El resultado no ha sido completamente satisfactorio pues las costillas marginales de 1mm de grosor no se conformaron con la calidad ideal, no obstante hemos decidido validarlas aunque no tengan un perfecto acabado visual. Lo más complicado de todo ha sido su anclaje al fuselaje, pues para ello al igual que con el estabilizador vertical, hemos tenido que recurrir al nivel láser para conseguirlo, mucha paciencia y resolviendo con creatividad los problemas de tener que hacerlo solo sin ayuda para sujetar todo el estabilizador en el momento de nivelar y hacer los agujeros de anclaje al fuselaje.
El timón ya lo teníamos fabricado completamente, pero no le habíamos adaptado los herrajes de bisagra. Hemos elegido tornillos con cabeza de bisagra machohembrable típicos usados en aeronaves de tubo y tela como Coyote, SkyRanger, etc… La deriva ha sido mucho más laboriosa dado que era una piel que no teníamos diseñada en 2D y no habíamos precortado por CNC. Al ir remachada al fuselaje nos hemos tenido que asegurar que su simetría es lo más perfecta posible con los planos tanto horizontal como vertical del eje longitudinal. Para ello hemos usado un nivel láser que nos ha aportado una referencia constante y fiable durante el proceso. Obviamente antes de proceder a nivelar la deriva, hemos nivelado el fuselaje lateralmente con el mismo láser. El resultado final ha sido muy satisfactorio lo que indudablemente afectará positivamente a la estabilidad en vuelo del avión.
Después del grueso del verano y del Cto. de España de Junio en nuestro aeródromo, hemos continuado un pequeño grupo de voluntarios en la construcción del Teenie Two. Ha sido un poco agotador la preparación del local dado que para el Cto. de España tuvimos que acondicionar todo para ubicar las cocinas del evento.
En las fotos a continuación podéis observar el trabajo de finalización de las alas, las cuales ya están listas para su total cierre y así poder centrarnos en el fuselaje
Aquí están las últimas actualizaciones del proyecto. Las 4 mesas rindiendo al máximo con tareas repartidas para todos. Una mesa para cada parte del avión: sección central, semiplano derecho e izquierdo, estabilizador y timón de profundidad.
Los largueros han sido calibrados para hacer los agujeros de los encastres y darle el diedro requerido en los planos.
En las partes que ya vamos cerrando y que son partes remachadas y de contacto entre piezas, añadimos adhesivo Sika especial para estructuras con cierta elasticidad para dar resistencia a la cizalladura a lo largo de los cosidos de remaches. El adhesivo además ofrece una estupenda propiedad anticorrosiva
Tras la inspección del ingeniero de AESA contamos con el permiso para cerrar las pieles del avión y comenzamos por los timones y alas al estar todo conforme. El mandar las piezas al corte por control numérico fue también un gran acierto ya que nos libero de bastante faena y el resultado es impecable.
Nos hemos centrado en terminar varias piezas, cerrar los timones de dirección y profundidad, ultimar el estabilizador horizontal y dejar listo el larguero central, pieza muy importante , encargada de soportar el peso del avión y fuerzas de hasta 6g.
Vamos a compartir unos paso a paso resumidos desde que la pieza sale del plano hasta que esta terminada y lista para encajar con el resto.
Timón de dirección:
Timón de profundidad:
Hoy hemos avanzado con bastantes piezas de la cola, como los timones, estabilizadores, etc…
Es una ventaja disponer con maquinaria industrial cortesía de Joype, empresa cuyos propietarios son también los propietarios del Aeródromo. En las instalaciones de Joype se pudo conformar las partes de aluminio de los timones.
Hoy ha sido el primer día en el que los participantes del Aerocamp han cogido por primera vez las herramientas.
Lo primero que se ha dado es un briefing sobre el manejo de las herramientas y utensilios. A continuación hemos iniciado las primeras tareas de construcción abordando el timón de dirección. Para ello hemos creado unas plantillas para realizar los cortes del contorno de las dos costillas que lo componen. El timón es una modificación de los planos por lo que nos ha sido fundamental apoyarnos en el diseño en 3D para seguir las acotaciones del contorno de la piel del timón.
Al final las 3 horas de duración del taller hemos conseguido tener todo cortado para continuar el próximo día.
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